Welding Setter MNC for Manesar Location

Job Description

*Key Responsibilities*

1.Set up welding machines, fixtures, jigs, and tooling as per production requirements.

2.Perform changeovers and line setup for different component models.

3.Set and optimize welding parameters such as current, voltage, wire feed speed, gas flow, and welding speed.

4.Ensure proper alignment and fit-up of components before welding.

5.Conduct first-off approval and trial welding before production release.

6.Monitor welding quality and make parameter adjustments to maintain consistency.

7.Troubleshoot welding defects such as porosity, undercut, spatter, lack of fusion, burn-through, and distortion.

8.Coordinate with Quality, Production, Maintenance, and Tool Room teams to resolve process issues.

9.Ensure welding consumables (wire, electrodes, shielding gas) are available and properly maintained.

10.Support new product development (NPD) and welding process validation.

11.Perform routine machine inspections and support preventive maintenance activities.

12.Maintain setup sheets, welding parameter records, and production documentation.

13.Train operators on machine operation, welding standards, and safety procedures.

14.Implement 5S, TPM, Lean Manufacturing, and Kaizen initiatives.

15.Ensure compliance with safety regulations, PPE requirements, and company quality standards.

*Required Technical Skills*

1.Hands-on experience in setting up MIG/MAG, TIG, Spot Welding, or Robotic Welding machines.

2.Knowledge of welding parameters and process optimization.

3.Ability to read engineering drawings and welding symbols.

4.Understanding of welding fixtures, jigs, and clamping methods.

5.Knowledge of welding metallurgy and heat input control.

6.Familiarity with hydraulic or automotive component welding is preferred.