AGM / Sr Manager – Maintenance – HPDC – Leading Alloy Wheel Manufacturing Company – Bawal Location.

Job Description

Position: AGM – Maintenance
Industry: Automotive / Alloy Wheels Manufacturing
Location: Bawal.
Experience: 15–20 Years
Qualification: B.E. / B.Tech – Mechanical / Electrical / Mechatronics Engineering

Job Summary

We are looking for an experienced AGM – Maintenance to lead maintenance operations in a high-pressure die casting (HPDC) manufacturing facility. The candidate will be responsible for ensuring maximum equipment availability, minimizing machine breakdowns, improving equipment reliability, and driving maintenance excellence across the plant.

Key Responsibilities

1. Lead overall plant maintenance activities, including preventive, predictive, and breakdown maintenance.

2. Manage maintenance operations for HPDC machines, aluminium melting furnaces, die casting machines, and associated equipment.

3. Handle maintenance of HPDC machines, including hydraulic systems, electrical systems, PLC controls, servo drives, and automation systems.

4. Ensure effective maintenance of:

   • High Pressure Die Casting (HPDC) Machines

   • Aluminium Melting & Holding Furnaces

   • Die Casting Dies and Die Temperature Controllers

   • Hydraulic and Pneumatic Systems

   • Cooling Towers and Chillers

   • Compressors and Utility Equipment

   • CNC Machining Centres and Robotic Automation

   • Conveyors and Material Handling Systems

5. Develop and implement preventive and predictive maintenance schedules to minimize equipment downtime.

6. Monitor MTBF, MTTR, OEE, machine availability, and maintenance costs.

7. Drive TPM, Kaizen, 5S, and continuous improvement initiatives.

8. Identify root causes of recurring machine breakdowns and implement permanent corrective actions.

9. Lead maintenance teams, including engineers, supervisors, technicians, and external service providers.

10. Plan and execute annual maintenance budgets, spare parts management, and inventory control.

11. Coordinate with Production, Quality, and Engineering departments to improve overall equipment effectiveness.

12. Ensure compliance with safety standards, statutory requirements, and plant maintenance procedures.

13. Lead installation, commissioning, and maintenance activities for new machinery and equipment.

Desired Candidate Profile

• 15–20 years of experience in automotive manufacturing / aluminium die casting industries.

• Strong hands-on experience in HPDC machine maintenance.

• Knowledge of hydraulic, electrical, mechanical, pneumatic, PLC, and automation systems.

• Experience in maintenance of aluminium die casting machines and melting furnaces.

• Exposure to OEM HPDC machines and robotic automation will be preferred.

• Strong knowledge of TPM, RCM, RCA, MTBF, MTTR, and preventive maintenance.

• Experience in leading large maintenance teams and handling plant utilities.

• Excellent troubleshooting, leadership, and problem-solving skills.