Roles & Responsibilities:
• Shift, Day, Weekly& monthly Production plan achievement, adherence
• Quality system adherence
• Gravity die casting, Melting, Metal treatment process control adherence record maintenance
• Set up record, Set up time adherence control
• First off approval record review, Approval
• Daily inspection record review, Approval
• Ensure safety adherence (PPE, Safety rules) confirmation.
• No stoppage of Pre- Machining, Machining due to casting shortage/Delay
• Shift start up meeting, Man deployment.
• Hourly production monitoring in Casting, Pre-Machining, Action plan to improve OEE
• Loss monitoring, control over loss
• LCR follow up, receiving of die with confirmation of closure status.
• Monthly production loss analysis, action plan
• Implementation of TPM,5’S best practices
• Implementation of CIP Projects, Line balancing, VSM, VSD
• Implementation of Scrap analysis and reduction Projects
• Implementation of Cycle Time Improvement Projects
• Implementation Robot Pouring
• CIP Project Tracking and identification new idea and progress monitoring and Monthly review
Key Result Area:
• Foundry OEE
• Foundry Rejection
• Plan Vs Actual adherence
• Completion of CIP, Digitalization, Cost saving Projects
• Completion of Automation projects
• Completion Line quality audit, LPA, 5S audit, AM audit
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